Free Next day shipping on all orders & Easy Returns
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info@cpapstudio.co.uk
+44 7899 539620

Shipping Policy

Fast, tracked delivery across the UK

3:30 PMMon–Fri order cut-off for next working day delivery
10:30 AMSaturday order cut-off
TrackedRoyal Mail Tracked 24 for all UK/NI and Channel Island orders

At CPAPstudio, we understand that CPAP and respiratory equipment can be important to your everyday therapy. We therefore aim to dispatch orders as quickly as possible and use tracked delivery services for added peace of mind.

Shipping at a Glance

Order / Destination Order Cut-Off Delivery Service Delivery Aim
UK Orders – Monday to Friday Order by 3:30 PM Royal Mail Tracked 24 Next working day
UK Orders – Saturday Order by 10:30 AM Royal Mail Tracked 24 Next working day
UK Orders – Sunday No dispatch — Dispatched next working day
UK Orders Over £800 Same cut-off times DHL Express or Royal Mail Special Delivery Guaranteed Next working day
International Orders See dispatch information below DHL Express Depends on destination and customs clearance

Orders placed before the applicable cut-off time are normally dispatched the same day, subject to stock availability, payment authorisation and any required prescription or verification.

Our UK delivery services are selected with the aim of delivering your order on the next working day after dispatch. Delivery times can occasionally be affected by courier delays or circumstances outside our reasonable control.

1. Same-Day Dispatch

We offer same-day dispatch on eligible in-stock orders placed before the following cut-off times:

Monday to Friday: Order before 3:30 PM for same-day dispatch.

Saturday: Order before 10:30 AM for same-day dispatch.

Sunday: We do not dispatch orders on Sundays. Orders placed on Sunday will normally be dispatched on the next working day.

Orders placed after the applicable cut-off time will normally be dispatched on the next available dispatch day.

Same-day dispatch is subject to:

  • The product being in stock.

  • Successful payment authorisation.

  • A complete and accurate delivery address.

  • Any required prescription or medical documentation having been received and approved.

  • Any necessary order or security verification being completed.

Please note that dispatch and delivery are separate. Same-day dispatch means that your order is handed to the relevant delivery network that day; it does not constitute an absolute guarantee that the carrier will deliver the parcel the following day.

2. UK Delivery

We provide fast, tracked delivery for UK orders.

Orders dispatched by us are sent using a service selected with the aim of delivery on the next working day after dispatch.

Depending on the order value, size, weight, destination and nature of the products, we may use Royal Mail, DHL Express or another appropriate tracked service.

Tracking information will normally be provided once your order has been dispatched.

3. Orders Over £800 – Premium Delivery

For UK orders with an order value over £800, we normally use a premium next-working-day delivery service.

Depending on the order and destination, this will normally be:

DHL Express, or
Royal Mail Special Delivery Guaranteed

This provides additional security and enhanced delivery service for higher-value orders.

Orders must still be placed before the applicable same-day dispatch cut-off and meet our normal dispatch requirements.

4. DHL Express / Special Delivery for Smaller Orders

If your UK order is below £800 but you would prefer us to use DHL Express or Royal Mail Special Delivery Guaranteed, please contact us.

We may be able to arrange an upgraded delivery service on an ad-hoc basis, subject to availability and any applicable additional delivery charge.

Please contact us before placing your order or as soon as possible after ordering, as we may not be able to change the delivery service once your order has entered our dispatch process.

Email: info@cpapstudio.co.uk

Telephone: +44 (0) 7899 539620

We will be happy to advise you of the available options.

5. Next-Working-Day Delivery Aim

We select our UK delivery services with the aim of delivering orders on the next working day after dispatch.

However, unless you have specifically purchased or been allocated a carrier service that is expressly guaranteed, next-working-day delivery should be treated as a delivery aim rather than an absolute guarantee.

Occasional delays can occur due to:

  • Courier network disruption.

  • Severe weather.

  • Industrial action.

  • Public holidays.

  • Incorrect or incomplete addresses.

  • Remote delivery locations.

  • Exceptional volumes within the courier network.

  • Other circumstances outside our reasonable control.

If your order is particularly urgent, please contact us before ordering and we can advise whether DHL Express or Royal Mail Special Delivery Guaranteed can be arranged.

6. Tracking Your Order

Once your order has been dispatched, you will normally receive a dispatch confirmation containing tracking information.

Please be aware that tracking may take several hours to update after a parcel has been handed to the carrier.

If your tracking has not updated for an unusual period or you believe your parcel has been delayed, please contact us and we will assist you.

7. Stock Availability

We aim to maintain accurate stock information on our website.

Occasionally, stock availability can change unexpectedly because of high demand, stock discrepancies, supplier delays or multiple customers ordering the same product within a short period.

If an item is unexpectedly unavailable, we will contact you and may offer:

  • An estimated dispatch date.

  • An appropriate alternative, subject to your agreement.

  • Partial dispatch of available items.

  • Cancellation and refund of the unavailable item.

We will not substitute a materially different product without your agreement.

8. Delivery Address

Customers are responsible for ensuring that the delivery address supplied when placing an order is complete and accurate.

Please carefully check your:

  • House or building number/name.

  • Street.

  • Town or city.

  • Postcode.

  • Country.

  • Telephone number.

If you discover an address error after ordering, please contact us immediately.

We will make reasonable efforts to correct the address before dispatch, but we cannot guarantee that an address can be changed once an order has entered the fulfilment or courier process.

Additional costs resulting from an incorrect or incomplete address supplied by the customer may be payable by the customer where legally permitted.

9. Missed Deliveries & Uncollected Parcels

If nobody is available to receive a parcel, the delivery carrier may:

  • Attempt delivery again.

  • Leave the parcel in an authorised safe place.

  • Deliver to a neighbour where permitted.

  • Redirect it to a collection point.

  • Hold it at a local depot.

  • Return it to CPAPstudio after unsuccessful delivery attempts.

Please follow the instructions provided by the delivery carrier.

Where a parcel is returned to us because it was not collected, delivery was repeatedly unsuccessful or an incorrect/incomplete address was supplied, reasonable additional shipping or return-to-sender charges may apply where legally permitted.

10. Damaged Deliveries

If a parcel arrives visibly damaged, please take photographs of the outer packaging before opening it, where possible.

Please then check the contents carefully.

If the product is damaged or something is missing, please contact us as soon as reasonably possible and provide:

  • Your order number.

  • Photographs of the external packaging.

  • Photographs of the product.

  • A photograph of the shipping label where possible.

  • Details of any damaged or missing items.

Please retain the packaging until we confirm that it is no longer required, as the courier may require photographs or packaging information when investigating the shipment.

11. Delayed or Lost Parcels

Occasionally, parcels may be delayed while travelling through the courier network.

A tracking delay does not necessarily mean that a parcel has been lost.

If your parcel has not arrived within the expected delivery period, please contact us and we will investigate with the delivery carrier where appropriate.

Where a parcel is confirmed as lost in transit, we will arrange an appropriate resolution in accordance with your applicable consumer rights.

12. International Shipping – DHL Express

We use DHL Express for international orders.

DHL Express provides tracked international delivery to many destinations worldwide.

International delivery times vary depending on:

  • Destination country.

  • Customs clearance.

  • Local customs requirements.

  • Import documentation.

  • Remote-area delivery.

  • Local holidays.

  • Regulatory requirements.

You will normally receive DHL tracking information after your order has been dispatched.

Please note that international delivery estimates do not include delays caused by customs clearance or action required from the recipient.

13. International Customs, Import VAT & Duties

International shipments may be subject to import VAT, customs duties, taxes, brokerage charges or other fees imposed by the destination country or courier.

Unless specifically stated otherwise when you order, these charges are the responsibility of the recipient and are not included in the product price or shipping charge.

CPAPstudio does not determine or control the amount charged by overseas customs authorities.

Customers are responsible for complying with the import requirements of the destination country and for responding promptly to any requests from DHL or the relevant customs authority.

14. Customs Delays, Refused Shipments & Unpaid Duties

International deliveries can occasionally be delayed while awaiting customs clearance.

The recipient is responsible for providing information or paying import duties/taxes requested by DHL or the destination country's customs authorities.

If a shipment is refused, abandoned, not collected or returned because the recipient:

  • Refuses to pay applicable import duties or taxes.

  • Does not complete customs clearance.

  • Does not provide information requested by DHL or customs.

  • Refuses delivery.

  • Provides an incorrect or incomplete delivery address.

the shipment may be returned to CPAPstudio.

Where a refund is applicable after the goods have been safely returned to us, reasonable costs actually incurred as a result of the failed delivery or return may be deducted where permitted by law. These may include original international shipping costs, return-to-sender charges, customs charges, carrier charges and other direct costs associated with returning the shipment.

This does not affect your statutory consumer rights.

15. International Import Restrictions

Customers placing international orders are responsible for checking whether the products they are ordering can legally be imported into their destination country and whether any prescription, licence or other documentation is required.

Where we are aware of a shipping or regulatory restriction, we may contact you before dispatch or cancel an affected item and issue an appropriate refund.

16. Multiple-Item Orders

Orders containing multiple products may occasionally be dispatched in more than one parcel.

This may be necessary because of product size, weight, stock availability, courier restrictions or prescription/documentation requirements.

If your order is split, you may receive more than one tracking number.

17. Returns

This Shipping & Delivery Policy covers the dispatch and delivery of orders.

For information about returning a product, including change-of-mind returns, faulty products and hygiene-sensitive medical products, please see our Returns & Refund Policy.

Contact Us

If you have any questions about shipping or need an urgent or upgraded delivery service, please contact us:

CPAPstudio – AA Sales Ltd
Unit B, 1 School Lane
Chandlers Ford
Eastleigh
Hampshire
SO53 4DG
United Kingdom

Email: info@cpapstudio.co.uk
Telephone: +44 (0) 7899 539620

Please include your order number when contacting us about an existing shipment.

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How to Solve 7 Common CPAP Mask Problems

How to Solve 7 Common CPAP Mask Problems

Learn how to troubleshoot 7 common CPAP mask problems, including air leaks, red marks, nasal irritation and condensation, to improve your sleep therapy.


Getting used to CPAP therapy takes time, and an uncomfortable mask can make it harder to get a good night’s sleep. You might notice air blowing towards your eyes, wake up with red marks on your face or find that your mask keeps shifting during the night. These small issues can become frustrating when they happen regularly.

The good news is that many CPAP mask problems can be improved with a few simple adjustments. Checking the mask fit, inspecting the equipment and understanding how your sleeping position affects the seal can help you identify the cause and find a suitable solution.

This guide covers seven common CPAP mask problems, explains why they happen and provides practical troubleshooting tips to help make your therapy more comfortable.

What Causes CPAP Mask Problems?

Before trying to fix a particular issue, it helps to understand the factors that can affect your mask’s fit and performance throughout the night.

🧸
Worn-Out Components

If your mask used to fit comfortably but has started leaking, some components may have deteriorated. Cushion surfaces can accumulate facial oils, while silicone parts may become damaged over time. Headgear can also stretch and lose its elasticity, making it harder to maintain a secure fit.

If you’re unsure whether worn components are contributing to repeated leaks or discomfort, read our guide to when to replace CPAP masks and accessories to understand the warning signs and recommended replacement intervals.

📐
Incorrect Sizing

A mask that does not fit your face properly may leak when you turn your head or change sleeping positions. The cushion, frame and headgear all contribute to the overall fit. A mask that is too large may struggle to maintain a seal, while one that is too small may cause uncomfortable pressure.

🔧
Improper Adjustment

Headgear that is too tight can leave pressure marks and distort the cushion, potentially making leaks worse. Straps that are too loose may allow the mask to shift during sleep. The aim is to achieve a secure, comfortable fit by following the manufacturer’s fitting instructions.

🛏️
Sleeping Position

Your mask may feel comfortable while you are sitting upright but move when you lie down or turn onto your side. Pressure from your pillow can push against the mask or pull on the tubing, disturbing the seal and causing discomfort.

Seven Common CPAP Mask Problems at a Glance 💨 1 Leaks & poor seals 🔴 2 Red marks & pressure 📏 3 Too tight or too loose 👃 4 Nasal irritation 💧 5 Humidity problems 🔊 6 Whistling or hissing 🌫️ 7 Condensation (rainout)
These are seven common problems CPAP users experience. The right solution depends on your mask type, equipment condition and individual needs.

The 7 Common CPAP Mask Problems and How to Fix Them

These are seven common problems CPAP users experience, along with practical tips for addressing them. The right solution depends on your mask type, equipment condition and individual needs.

1

Mask Leaks and Poor Seals

Mask leaks occur when air escapes around the edges of the cushion. You might notice air blowing towards your eyes or hear a whistling sound. Leaks can disturb your sleep, cause eye irritation and affect your therapy.

Common causes include a worn silicone cushion, an incorrectly sized mask, an unsuitable sleeping position or unevenly adjusted headgear.

🔧How to troubleshoot it
Clean the mask cushion daily with warm water and mild soap, following the manufacturer’s cleaning instructions, to remove facial oils.
Reposition the mask while lying in your usual sleeping position.
Use the manufacturer’s sizing guide to check that the cushion fits your face correctly.
Inspect the silicone cushion for cracks, tears or visible deterioration. Replace damaged components according to the manufacturer’s guidance.

Regular cleaning can help remove facial oils and residue, so follow our guide to cleaning your CPAP mask and equipment for practical daily and weekly maintenance tips.

⚠ What to avoid Do not overtighten the headgear to stop a leak. Excessive pressure can distort the cushion and make it harder to achieve a comfortable seal.

If your mask cushion is worn or no longer seals properly, explore our replacement CPAP mask cushions to find a compatible replacement for your mask.

2

Headgear Discomfort, Red Marks and Pressure

Waking up with red marks, indentations or soreness around your nose bridge, cheeks or the back of your neck may indicate that your mask is putting too much pressure on your skin.

This can happen when the headgear is too tight or the mask frame does not fit your face properly.

🔧How to troubleshoot it
Loosen the straps gradually while maintaining a secure seal.
Position the cushion correctly against your face before adjusting the headgear.
Check whether the headgear is twisted or sitting in the wrong position.
Ask your CPAP supplier about alternative headgear, mask liners or mask styles if discomfort continues.
⚠ What to avoid Do not ignore persistent redness, painful pressure marks or broken skin. If the mask causes an open sore, seek advice from your sleep specialist or healthcare professional before continuing to use it.
3

An Uncomfortable Fit: Too Tight or Too Loose

A poorly fitting mask may pinch your skin, move when you change position or repeatedly lose its seal.

This is often related to incorrect sizing. Choosing a medium cushion simply because you usually wear medium-sized clothing is not a reliable way to determine your mask size. The correct fit depends on the specific mask design, cushion size and frame.

🔧How to troubleshoot it
Measure your face using the sizing template provided for your exact mask model.
Check whether the manufacturer offers different cushion, frame or headgear sizes.
Reposition the cushion before adjusting the straps.
Adjust the headgear according to the manufacturer’s fitting instructions.
Check the fit while lying in your usual sleeping position, as recommended by the manufacturer.
⚠ What to avoid Do not assume that tightening the straps will correct every fitting problem. If the mask continues to shift or feel uncomfortable, ask your supplier for a professional fitting assessment.
4

Nasal Irritation, Dryness and Soreness

Nasal irritation may cause dryness, a burning sensation, a runny nose, congestion or occasional nosebleeds during CPAP therapy.

Possible causes include dry airflow, nasal congestion or friction from incorrectly sized nasal pillows.

🔧How to troubleshoot it
Check whether your CPAP machine has a compatible heated humidifier that may help reduce dryness.
Adjust the humidity setting gradually according to your equipment instructions.
If you use a nasal pillow mask, make sure the pillows fit comfortably at the entrance of your nostrils rather than being pushed too far inside.
Contact your healthcare professional if irritation, congestion or nosebleeds persist.
⚠ What to avoid Do not apply petroleum jelly inside your nose to relieve dryness without appropriate medical advice. Ask your healthcare professional about suitable nasal products and check their compatibility with your equipment.
5

Humidity Problems: Air Feels Too Dry or Excessively Moist

Even when using a humidifier, you may wake up with a dry nose or throat. Alternatively, you may notice moisture collecting inside your mask or tubing.

These problems can be related to your humidifier settings, bedroom temperature or condensation inside the equipment. Air escaping through a mask leak may also contribute to dryness.

🔧How to troubleshoot it
If the air feels too dry, check your humidifier settings and consider increasing the humidity gradually.
If condensation develops, review the humidity and temperature settings recommended for your equipment.
Check your mask fit if you regularly wake up with a dry mouth.
Speak to your healthcare professional if dryness continues or you suspect persistent mouth leaks.
⚠ What to be cautious about Follow your CPAP manufacturer’s instructions for the type of water required by your humidifier. Water recommendations can differ between devices, so do not assume that one rule applies to every machine.
6

Whistling, Hissing or Other Unusual Mask Noise

A sudden whistling or hissing sound near your face can disturb your sleep and your bed partner’s sleep.

CPAP masks have intentional exhalation vents that allow exhaled air to escape. However, an unusual noise may indicate an air leak, incorrectly assembled components, a damaged cushion or a connection that needs checking.

🔧How to troubleshoot it
Check whether the cushion is positioned correctly against your face.
Inspect the cushion and tubing for visible damage.
Check that the mask’s connections, clips and elbows are fitted correctly.
Inspect the intentional exhalation vents for visible obstruction and clean them according to the manufacturer’s instructions.
Contact your equipment supplier if the noise continues after checking the fit and connections.
⚠ What to avoid Never tape over or block the mask’s exhalation vents to stop the noise. These vents are essential for the safe operation of your equipment.
7

Condensation Inside the Mask or Tubing (Rainout)

Condensation, commonly called rainout, occurs when moisture forms inside your CPAP tubing or mask. You may notice water droplets in the hose or feel moisture reaching your face during the night.

This usually happens when warm, humidified air cools as it travels through tubing exposed to a colder environment.

🔧How to troubleshoot it
Check whether heated tubing compatible with your machine could help maintain a more consistent air temperature.
Review your humidifier and temperature settings according to the manufacturer’s instructions.
Consider a compatible tubing cover if recommended for your equipment.
Check your room temperature if condensation repeatedly develops.
Empty, clean and dry the affected components according to the manufacturer’s maintenance instructions.
⚠ What to avoid Do not use improvised heating methods or modify your CPAP tubing. Use only compatible accessories and follow the equipment manufacturer’s safety guidance.

Comparison: Which Adjustments Should You Try First?

Mask Problem Likely Cause First Troubleshooting Step
Mask leaks Flattened or oily silicone cushion Wash cushion and adjust straps lying down
Headgear discomfort Straps pulled too tight Loosen straps to allow a two-finger gap
Uncomfortable fit Incorrect cushion or frame size Re-measure face with the exact sizing template
Nasal irritation Dry air or ill-fitting nasal pillows Increase humidification level
Humidity issues Incorrect humidifier settings Adjust settings based on room temperature
Noise Unseated parts or blocked vents Disassemble, dry vents and reassemble
Condensation Tube exposed to a cold room Switch to a heated tube or insulate the hose
General troubleshooting only This comparison provides general troubleshooting advice, not a guarantee that it will resolve every technical issue. Always check your equipment’s specific user manual for maintenance instructions.

How to Prevent Ongoing CPAP Mask Issues

Regular maintenance is the most effective way to prevent problems before they disrupt your sleep. Establish a routine for cleaning your cushion daily and your headgear weekly.

Replace components according to the manufacturer’s recommended schedule. Using a mask cushion past its lifespan means you will constantly battle leaks and skin irritation, no matter how much you adjust the straps. Additionally, evaluating how your head rests on the pillow can significantly reduce frame shifting.

When to Seek Professional Help

⚠️ Clinical Support May Be Needed
Changing parts and cleaning equipment will solve many common CPAP mask problems, but some issues require clinical support. If you consistently struggle to tolerate therapy, experience severe skin breakdown or find that adjusting your mask does not stop major air leaks, contact your equipment supplier or sleep specialist.

Browse Replacement Parts and Masks

🧸 Replacement CPAP Mask Cushions cpapstudio.co.uk/collections/cpap-mask-cushions 😷 CPAP Masks cpapstudio.co.uk/collections/cpap-masks 🎗️ CPAP Headgear cpapstudio.co.uk/collections/cpap-headgear 🔗 CPAP Tubing & Heated Hoses cpapstudio.co.uk/collections/cpap-tubing

Frequently Asked Questions

Why does my CPAP mask leak air into my eyes?
Air leaks into the eyes usually occur when the mask cushion is too loose, too old to hold a seal or sized incorrectly across the bridge of the nose. Washing the cushion to remove facial oils and gently readjusting the top headgear straps can help restore the seal.
How tight should my CPAP headgear be?
The headgear should only be tight enough to hold the mask gently against your face and maintain a seal. You should be able to slide two fingers comfortably between the straps and your cheeks without stretching the fabric excessively.
Can I use moisturiser for CPAP nasal soreness?
You should avoid using petroleum-based moisturisers, as they can degrade the mask’s silicone and pose safety risks. If necessary, use a CPAP-safe, water-based lubricant on the outside of the nose, and rely on your machine’s humidifier to prevent internal dryness.
How often should I clean my CPAP mask to prevent leaks?
To maintain an optimal seal, you should wash the silicone cushion daily with warm water and mild soap to remove facial oils and dead skin cells. The headgear and frame should generally be washed once a week.
What causes a CPAP mask to whistle at night?
A sharp whistling noise is often caused by condensation trapped in the exhalation vents, a tear in the silicone cushion or an elbow joint that hasn’t been clicked fully into place. Cleaning the vents and ensuring all parts are secure usually resolves the noise.
How do I stop condensation from building up in my CPAP tube?
Condensation (rainout) occurs when warm air cools in the tube. You can stop it by using a heated CPAP hose, lowering the machine slightly below your bed level, turning down the humidity setting slightly or using a fabric hose cover.
Will changing my sleeping position stop CPAP mask leaks?
It can. Sleeping on your stomach or side can push the mask out of alignment if it rests heavily against your pillow. Adjusting your head to the edge of the pillow or using a CPAP-specific pillow with cut-outs can prevent the mask from shifting.
⚠ Medical Disclaimer This article is for general information only and is not intended to replace medical advice, diagnosis or treatment from a qualified healthcare professional. The right CPAP mask depends on your individual needs, prescribed therapy and fit. Speak to your sleep specialist or equipment supplier if you experience persistent leaks, discomfort or difficulty using your mask. Do not change prescribed pressure settings or stop CPAP therapy without professional advice.
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